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Additive Manufacturing Engineer

Company: Sintavia, LLC
Location: Fort Lauderdale
Posted on: January 15, 2022

Job Description:

Based in Hollywood, FL, Sintavia, LLC designs and additively manufactures critical components for the Aerospace, Defense, & Space industry.

We are seeking a career-minded individual for the position of Additive Manufacturing Engineer, preferably someone who is looking for long-term growth and potential . In addition to the job description below, candidates must possess strong customer service skills, an eye for detail, and the ability to multi-task at a quick pace. Being a team player is a must!

SUMMARY: Plans, directs, and coordinates projects with high complexity utilizing a large variety of critical skills.

Background checks and Drug Screenings will be completed on all candidates considered for hire.

WHY SINTAVIA:
We offer a comprehensive compensation and benefits package and the tools you will need to be successful, including:
Medical, dental, and vision plans
Paid holiday, sick and PTO
Paid life and Long Term Disability insurance
40 1(K) retirement plan
We provide a safe, fun, exciting and collaborative work place, where growth and advancement opportunities abound.

Sintavia is an equal opportunity employer and a drug free workplace.

Job Requirements:
DUTIES AND RESPONSIBILITIES:
Machine calibrations, precise laser optical system tuning and customization of required process settings as it relates to the reliable and repeated operation of modern metal AM machines in a critical and high quality manufacturing environment: Laser power measurements
Caustic measurements
Alignment of laser beams
Laser beam focus adjustments
Scanner calibrations
Cleaning and assembling optical components

The ability to run AM machines correctly and transfer the information to production Data preparation on all levels of the AM process
AM process parameter and support structure development for high end applications
Creation of build files, layouts, and cost estimation models used in an AS9100 aerospace manufacturing environment

Preventative maintenance of metal AM machines Periodical checklists for mechanical conditions and adjustments

Customization of the metal AM machines in order to fulfill qualification requirements
Process quality control systems
Controlling and supporting of the on-site installation procedures
Follow and design standards to lead to the standardization of AM building processes
Metallurgical evaluation of metallic specimens and components as related to AM process parameters related to developmental alloys and production based manufacturing processes Patent applications
Tailored materials according to the industry need in co-operation with powder manufacturers
Material development, process parameters and technical input as it relates to metal AM processes
AM material acceptance tests in a metallography laboratory
Support in metallic specimen preparation

Thermal heat treatments and hot isostatic press processing of AM parts to refine and improve performance of critical components used in aerospace and defense
Mechanical engineering and testing of AM products. - Including: Tensile Testing
Fatigue Testing (LCF and HCF)
Creep and Stress Rupture Testing

Topology Optimization and Generative Bionic design of AM products Finite Element Analysis and Computational Fluid Dynamics of AM parts, machines and processes. - Assess AM candidates for manufacturability, model modifications, and design optimization potential

Strong 3D modeling background using a number of the following: Siemens NX; Materialise Magics SG+
SolidWorks, NX; Pro-E
HyperWorks, solidThinking, Autodesk

Provide the technical support in transitioning AM component(s) into production: process flow, process maps, dimensional variation, process capability, post processing operations, operations sheets
3D Scanning and data acquisition using modern and traditional measuring tools White Blue light Scanning
Coordinate Measuring Machine (CMM)

CNC programming, CNC operation and support to electro discharge machining and multi axis machining of AM manufactured components
Ability to work with CNC operators and design engineers to take QC data, test results and other inputs to modify design files, simulation results and work to refine processes
Ability to work smoothly with design engineers and customers to provide information on how to utilize the characteristics of additive manufacturing that differ substantially from conventional manufacturing
Ability to work at international level in order to transfer high level technical information to support AM process and to absorb know-how
Responsible for Project Management, Project Execution, Organizational Support or all of these tasks for a given project depending on the size and complexity of the project
Provide technical guidance for AM technicians
Comply and ensure compliance with company policies, facility procedures and processes
Possess an open mind and innovative mentality to lead development of cutting edge technology
Assist in other tasks as required
QUALIFICATIONS:
Bachelor's degree from four-year college or university in a technical or related field required
Demonstrated ability to balance department efficiency and service excellence
Strong written, verbal, and interpersonal communications skills including ability to listen attentively and to communicate information clearly and effectively
Demonstrated interpersonal, collaborative, and relationship-building skills; ability to interact positively with teammates at various levels across the company and customers
Demonstrated ability to work well with cross-functional groups
Self-motivated, able to multi-task, and detail oriented
Strong organizational, analytical, problem-solving and decision-making skills
Must be able to learn procedures quickly and be a team player
Able to maintain a professional demeanor and a polished professional appearance
REQUIREMENTS:
2+ years quality systems experience within manufacturing required
Easily adapt to new organizations / technical environment
Project management on small to medium projects
PREFERRED:
Aerospace experience
Previous Additive Manufacturing Experience
PHYSICAL DEMANDS AND WORK ENVIORNMENT:
Frequently required to sit, walk, stand, bend, stoop, kneel or crawl
Continually utilize visual acuity to operate equipment, read
technical information, and/or use a keyboard
Frequently required to lift/push/carry items up to 50 pounds
Work on Specialized equipment

Keywords: Sintavia, LLC, Fort Lauderdale , Additive Manufacturing Engineer, Engineering , Fort Lauderdale, Florida

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